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电工钢硅钢片:密度用于计算磁性能和叠装系数的约定密度为 7.65×103 kg/m3。7.4.2 叠装系数产品的小叠装系数应符合表 3、山西太原同城表 4、山西太原同城表 5、山西太原同城表 6、山西太原同城表 7、山西太原同城表 8 和表 9 的规定。7.4.3 弯曲次数产品平行于轧制方向的小弯曲次数应不小于 1 次。供方如能保证,可不进行该试验。7.4.4 由内应力引起的剪切边的偏差产品应尽可能量避免出现内应力。根据需方要求,并在合同中注明,可对宽度不小于 500mm 的材料(纵切分条后的材料)检测由内应力引起的剪切边偏差,其缝隙测量值应不超过 1mm。供方如能保证,可不进行该试验。8 检验和试验8.1 一般要求8.1.1 按本文件签订订货协议时,用户可按GB/T 17505规定进行规定检验和试验或非规定检验和试验。然而,对于非规定检验和试验,制造方应提供所需产品的比总损耗值和磁极化强度值。8.1.2 当按规定检验和试验订货时,用户应明确 GB/T 18253 中的检验文件的类型。
电工钢硅钢片Electrical steel, also known as silicon steel sheet, is an indispensable metal material in the power, electronics, and military industries, and is also the largest functional material in production. It is mainly used as the iron core for various motors, generators, and transformers. Specific total loss (iron loss) is the total power consumed per unit mass of material when the magnetic polarization waveform remains sinusoidal, with a specific peak and frequency. The specific total loss is represented by the symbol P (Jm/f), in W/kg. Example: P1.5/50 represents the specific total loss at a maximum magnetic polarization intensity of 1.5T and a frequency of 50Hz. 3.2 Magnetic Polarization Q/BQB 480-20212 Magnetic polarization intensity refers to the peak magnetic polarization intensity of a specific magnetic field intensity when a sample is subjected to alternating magnetization. Its symbol is J (H), and the unit is T (Tesla). Example: J5000 represents the peak magnetic polarization intensity corresponding to a magnetic field intensity peak of 5000A/m. The material grades in this document are classified based on the nominal maximum specific total loss P1.5/50 (W/kg) at a magnetic polarization strength of 1.5T and a frequency of 50Hz, as well as the nominal thickness of the material. They are further divided into three categories based on product characteristics: ordinary type, stress relief annealing type, and high-efficiency type. Example 1: B35A210 represents a common non oriented electrical steel with a nominal thickness of 0.35mm, and the maximum nominal specific total loss value P1.5/50 is 2.10W/kg; Example 2: B35AR300 represents a stress relieved annealed non oriented electrical steel with a nominal thickness of 0.35mm, and the maximum nominal specific total loss value P1.5/50 is 3.00W/kg; Example 3: B35AH230 represents an efficient non oriented electrical steel with a nominal thickness of 0.35mm, and the maximum nominal specific loss value P1.5/50 is 2.30W/kg. Example 4: 35WW210 represents a normal type WW non oriented electrical steel with a nominal thickness of 0.35mm, and the maximum nominal specific loss value P1.5/50 is 2.10W/kg. Example 5: 35WH230 represents an efficient WH non oriented electrical steel with a nominal thickness of 0.35mm, and the maximum nominal specific loss value P1.5/50 is 2.30W/kg. The classification and code of insulation coatings shall comply with the provisions of Table 2. Table 2 Classification and Code of Insulation Coatings Type Code Characteristics of Insulation Coatings Semi organic Thin Coating A Improves Punching Performance and Has Good Weldability Semi organic Thick Coating H has Good Punching Performance and High Interlayer Resistance Semi organic Chromium Free Thin Coating K does not contain chromium and has good weldability Semi organic Chromium Free Thick Coating M does not contain chromium and has good insulation performance Semi organic Chromium Free Extreme Thick Coating J does not contain chromium and has excellent insulation performance Semi organic Chromium Free Ultra Thick Coating L does not contain chromium and has extremely high insulation performance Self adhesive Coating
电工钢硅钢片:电工钢钢板经冲片、山西太原本地剪切、山西太原本地弯曲会引入残余应力,导致磁性能劣化。应力退火(SRA)可以残余应力对磁畴移动与转动的阻碍作用,恢复电磁性能。E.2 在钢板或叠铁心的状态下进行应力退火的注意事项如下。1). 避免氧化和渗碳为了防止氧化应力退火应该在保护气氛下进行,通常是 10%以下氢气(H2)和 90%以上氮气(N2)、山西太原本地100%氮气(N2)或者氨分解气氛的非爆炸性保护气氛,露点控制在 0℃以下。冲压加工过程引入的冲压油在退火前应完全去除,防止在退火中发生渗碳,劣化产品磁性。2). 退火温度及保持时间退火温度指材料温度,750℃为宜。为使得钢板各部分退火均匀,需要调整温度与保持时间。温度太低不足以残余应力的影响,温度太高会破坏涂层绝缘性。3). 冷却时间应当避免急剧冷却使材料产生应力应变。冷却时间根据电工钢退火数量进行调整。对于退火小吨位数量时,可按每小时不超过 25℃ 的冷却速度冷却到 350℃,以避免冷却过程中产生应力应变。对于退火大吨位数量时,应采取更加缓慢的冷却速率,以期获得 效果。
电工钢硅钢片绝缘涂层特性7.2.1 绝缘涂层状态产品通常以两面涂敷绝缘涂层状态交货,涂层种类见表 2。绝缘涂层应可耐受绝缘漆、山西太原当地变压器油、山西太原附近机械油等介质的侵蚀。本文件规定的绝缘涂层与国内外相关技术规范规定绝缘涂层的近似对照可参见附录 A(资料性附录),无取向电工钢绝缘涂层的特性见附录 B(资料性附录)。绝缘涂层的厚度、山西太原附近自粘接涂层的剥离强度等技术要求如有特殊要求应在订货时协商,并在合同中注明。7.2.2 绝缘涂层附着性根据附录 C(无取向电工钢绝缘涂层附着性检测和评级方法),产品的绝缘涂层的附着性级别按照附着性由高至低分为 A、山西太原附近B、山西太原附近C、山西太原附近D 四个级别。供货时,产品涂层的附着性级别 应达到C 级。在剪切过程和供方规定的热处理条件下进行热处理时,涂层不得有大面积脱落,但是在剪切边缘位置,涂层的轻微碎裂则允许存在。7.2.3 涂层绝缘电阻涂层绝缘电阻分为表面绝缘电阻和层间电阻,表面绝缘电阻单位为Ω·cm2/面,层间电阻单位为Ω·cm2/片,理论上,层间电阻是表面绝缘电阻的 2 倍。根据需方要求,经供需双方协商,可进行涂层绝缘电阻的检测,并在合同中注明涂层表面绝缘电阻或层间电阻的小值